Ceramics, Polymers & Composites (AQA GCSE Chemistry)

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Ceramics

Due to their high melting points and thermal resistance, ceramics are used widely as a construction material as well as domestic appliances

Glass Ceramics

  • Transparent and strong, glass insulates against heat and its transparency makes glass the ideal material for making windows
  • Glass ceramics are also more durable than other materials hence they are better suited for use in windows than plastic
  • Most of the glass produced is soda-lime glass which is made by heating a mixture of limestone, sand and sodium carbonate (soda) until it melts
  • On cooling it solidifies to form glass
  • A variation is borosilicate glass which is made using sand and boron trioxide and has a higher melting point than soda-lime glass

Clay Ceramics

  • These are hardened materials that resist compressive forces
  • Clay is a soft material dug up from the earth which hardens at high temperatures and when it is fired, produces a very strong and hard material
  • This allows bricks to be used to build walls which withstand the weight and pressure of the material bearing downwards on itself

Polymers

  • Polymers are poor conductors of heat and electricity, hence they are good thermal and electrical insulators
  • These properties are extremely useful for insulating electrical wiring as they prevent electric shocks and overheating

Electrical Wire Insulated, IGCSE & GCSE Chemistry revision notes

The polymer polyvinyl chloride (PVC) is commonly used to insulate electrical wiring

  • Depending on the manufacturing process used, the same polymer can have different properties
  • Polythene for example can be made at high pressure and moderate temperature to produce low density polythene (LDP) which is used for bags and bottles where flexibility is needed
  • If it is produced at lower temperatures and pressures and with the use of a catalyst, a much higher density (HDP) polythene is produced. This polymer has a more rigid, solid structure and is used to produce water tanks, mouldings, drain pipes etc
  • Polymers can also be divided into thermosoftening and thermosetting polymers
  • Thermosoftening polymers consist of individual chains entwined with each other with weak intermolecular forces holding the polymer chains together
  • These polymers therefore have low melting points, can be melted and remoulded to form different shapes
  • Thermosetting polymers on the other hand have strong cross-links between monomers on different polymer chains that hold the structure together
  • These are strong and rigid structures that don’t soften under heating

Exam Tip

Polymers are made from smaller units called monomers that link together to form a long polymer chain.

Composites

  • These are made from two components: reinforcement and matrix
  • The reinforcement material is embedded in the matrix material which acts as a binder
  • Common examples include fibreglass and steel reinforced concrete
  • Wood is an example of a natural composite as it consists of cellulose fibres held together by an organic polymer mix

Examples of Composite Materials, downloadable IGCSE & GCSE Chemistry revision notes

  • The properties of composites depend on the reinforcement and matrix used so composites can be tailor engineered to meet specific needs
  • Carbon fibres for example are extremely strong and low weight, hence they are used in aviation, aeronautics and for making professional racing bicycles
  • Steel reinforced concrete has immense tensile and compressive strength allowing it to be used as columns and supporting structures in construction

Diagram showing a concrete beam which is reinforced with steel, providing much more tensile strength

Exam Tip

Don’t get confused between an alloy and a composite: Alloys are uniform mixtures of metals whereas composites have two or more distinguishable materials.

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Stewart

Author: Stewart

Stewart has been an enthusiastic GCSE, IGCSE, A Level and IB teacher for more than 30 years in the UK as well as overseas, and has also been an examiner for IB and A Level. As a long-standing Head of Science, Stewart brings a wealth of experience to creating Topic Questions and revision materials for Save My Exams. Stewart specialises in Chemistry, but has also taught Physics and Environmental Systems and Societies.

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