Methods of Quality Management (Cambridge (CIE) A Level Business): Revision Note

Exam code: 9609

Lisa Eades

Written by: Lisa Eades

Reviewed by: Steve Vorster

Updated on

The importance of quality

  • Quality considers the characteristics and features of a product that satisfy the needs of customers

  • Businesses need to maintain a level of quality that attracts and retains customers if they want to remain successful

  • Customer perceptions of quality are related to a range of product or business features

Factors that influence quality perception

The perception of quality is influenced by appearance, durability and the quality of customer service
The perception of quality is influenced by appearance, durability and the quality of customer service
  • Customers may consider products or services to be of good quality if they

    • Look good and are sold by a reputable business or brand

    • Are reliable and durable

    • Are safe and fit for purpose

    • Receive good customer service, including after-sales service

  • If quality is not maintained, then businesses may be at risk of

    • Losing their competitive advantage and customers to other brands that offer better quality goods or services

    • Experiencing higher costs due to having to replace faulty or defective goods

    • Gaining a poor reputation as customers spread poor reviews about the business to others

  • In some countries laws protect consumers so businesses need to ensure that the products they sell are free of faults or defects to avoid harming customers or their reputation

Quality control

  • Quality control is a traditional method of checking quality at the end of the production process by using quality inspectors to find faults

  • It is not possible to achieve perfection in every production process

    • E.g. there will always be some variation in terms of materials used, production skills applied or reliability of the finished product

The impact of quality control on business

1. Reduces risk of poor-quality products reaching customers

  • Helps maintain the business’s reputation and avoid customer complaints

2. Wasted output may increase

  • Faulty items are found after production, so time and materials may already be wasted

3. Higher inspection costs

  • Employing inspectors adds to labour costs, especially in large-scale operations

4. Low training costs

  • Limited staff training is needed as inspectors check quality rather than the employees themselves

5. Less responsibility for workers

  • Employees may depend on inspectors instead of taking ownership of quality themselves

6. Inconsistent quality improvements

  • Problems are found but not always prevented, so the same issues may continue to occur

Quality assurance

  • Quality assurance involves inspecting the quality of production throughout the process

    • Workers check their own work and, sometimes, the work of others throughout the various stages of production 

  • Some business take a whole-business approach to quality assurance, with systems such as quality circles, benchmarking and total quality management

The impact of quality assurance on business

Impact

Explanation

Fewer errors and waste

  • Mistakes are prevented during production, reducing scrap and rework costs

  • The cause of defects is the focus, so future quality issues may be prevented

Improved customer satisfaction

  • Products are consistent, leading to fewer returns and better reviews

Workers take more responsibility

  • Skilled staff feel involved and are expected to meet quality standards themselves

Training and systems required

  • Employees must be trained and procedures created, which takes time and investment

Can improve brand reputation

  • Reliable, high-quality products help build a stronger, more trusted brand

Total Quality Management (TQM)

  • Total Quality Management (TQM) places quality at its core and makes every worker responsible for quality throughout the business

    • Quality is considered from the customer's perspective

    • Inefficiency and wastage is removed from every business activity or function, including those that are not directly related to production

Advantages and disadvantages of TQM

Advantages

Disadvantages

  • Improved efficiency

    • Reduces waste and mistakes by focusing on quality throughout the business, leading to higher profits

  • Positive culture

    • Builds a workplace where everyone aims for high standards and continuous improvement

  • Commitment and training

    • Requires all employees to be fully committed and regularly trained to maintain standards

  • Strong leadership needed

    • Managers must monitor progress closely and lead by example to keep TQM effective

Case Study

The impact of TQM at Nestlé

  • Nestlé is one of the largest food and beverage companies in the world, with operations in over 180 countries

  • With such a large global footprint, consistent product quality and customer trust are essential to its success

A collection of food and drink items including Shredded Wheat cereal, Nescafé coffee, Buxton water, Rowntree's Randoms, and a KitKat bar.

Why Nestlé introduced TQM

  • To maintain consistent quality across its many factories and brands

  • To improve efficiency in production and reduce waste

  • To respond better to customer expectations regarding food safety, nutrition, and quality

What changes were made

  • Nestlé introduced a global quality management system based on TQM principles, including continuous improvement (Kaizen)

  • It developed a company-wide culture of quality with the slogan: “Quality is the foundation of our company”

  • It invested heavily in employee training, so every worker understood their role in maintaining high standards

  • It used customer feedback, regular audits and process checks to improve quality at every stage, from sourcing its raw materials to final packaging

Impact on the business

Area

Impact

Product quality

  • Improved consistency and food safety across all international markets

Operational efficiency

  • Reduced production delays, waste, and costs related to product recalls

Customer trust

  • Nestlé maintained a strong brand reputation, even in highly competitive markets

Employee engagement

  • Staff across all levels became more involved in problem-solving and quality improvement

The importance of benchmarking

  • Benchmarking involves a business comparing its quality and performance with market leaders within the same industry

1. Internal benchmarking

  • Comparison of different functions within a business, such as finance or marketing

    • Performance 

      • Comparison of key performance indicators such as labour productivity or labour turnover rates

    • Process

      • Comparison of business operations and processes such as call centre queue times or delivery times

2. External benchmarking

  • Comparison of key performance indicators, such as the number of product recalls, against those of market leaders in an industry

Evaluating benchmarking

Advantages

Disadvantages

  • Helps identify areas where businesses can improve their performance by learning from the best practice of other successful companies

  • Can identify innovative practices and processes used by competitors

  • Can support the setting of realistic performance goals by comparing current performance with industry standards

  • Workers may feel a sense of pride and motivation when they see their employer striving to be a leader in the industry

  • Differences in metrics used to measure performance affects the comparability of benchmarking data

  • Best practices from market leaders may not always be directly applicable to the needs of a specific business

  • Small businesses may struggle to find the time and resources for data collection and analysis required for benchmarking

  • Focusing too much on benchmarking against competitors may lead to a narrow view of success that ignores ideas from other sources

You've read 0 of your 5 free revision notes this week

Unlock more, it's free!

Join the 100,000+ Students that ❤️ Save My Exams

the (exam) results speak for themselves:

Lisa Eades

Author: Lisa Eades

Expertise: Business Content Creator

Lisa has taught A Level, GCSE, BTEC and IBDP Business for over 20 years and is a senior Examiner for Edexcel. Lisa has been a successful Head of Department in Kent and has offered private Business tuition to students across the UK. Lisa loves to create imaginative and accessible resources which engage learners and build their passion for the subject.

Steve Vorster

Reviewer: Steve Vorster

Expertise: Economics & Business Subject Lead

Steve has taught A Level, GCSE, IGCSE Business and Economics - as well as IBDP Economics and Business Management. He is an IBDP Examiner and IGCSE textbook author. His students regularly achieve 90-100% in their final exams. Steve has been the Assistant Head of Sixth Form for a school in Devon, and Head of Economics at the world's largest International school in Singapore. He loves to create resources which speed up student learning and are easily accessible by all.