The Impact of New & Emerging Technologies on Industry (AQA GCSE Design & Technology): Revision Note

Exam code: 8552

Philip Holton

Written by: Philip Holton

Reviewed by: James Woodhouse

Updated on

Automation & use of robotics in the workplace

What is automation and use of robotics in the workplace?

  • Automation and use of robotics in the workplace describes how modern products are designed, manufactured and distributed in large volume

  • It can be broken down into the key areas of:

    • New and emerging technologies

    • Automation

    • Robotics

New or emerging technology

  • A new or emerging technology refers to any recent innovation that shapes how products are designed, manufactured or distributed

Automation

  • Automation refers to the use of a control system, machine or technology to operate processes with less human intervention

Robotics

  • Robotics refers to a branch of technology that deals with the design, construction, operation and application of robots

  • Robots are automated machines capable of performing tasks traditionally carried out by humans

How is automation through robotics a new or emerging technology?

  • Robotics was first used for car manufacturing in the 1960s

  • Before then, humans handled all production tasks

  • Robotics transformed the role of the human worker, evolving to today's artificial intelligence (AI) and machine learning systems

  • AI is the ability of computer systems to perform tasks typically requiring human intelligence, including problem-solving and decision-making

  • Machine learning systems are computer programs that learn from data and improve their performance over time

What is a robot?

  • A robot is an automated machine that can be programmed using a computer to carry out a task

  • They carry out complex, repetitive or dangerous tasks on behalf of a human

  • A robot will either enhance, assist or replace a human during a task

  • They are made up of structural parts, sensors, actuators, motors and a processor

What are the key characteristics of robots?

  • Automation — tasks can run continuously without human input

  • Programmable — different instructions can be loaded using a computer

  • Accurate — work is carried out in a consistent and fast way

  • Integrated — systems can link to other technologies to support decision-making

Examiner Tips and Tricks

  • In the exam, you may be asked to explain why a manufacturer would choose to use robots instead of human workers.

  • Think about the key characteristics: robots work 24/7 without breaks, they don't make errors on repetitive tasks, and they can operate in dangerous environments.

  • Always link your answer back to the specific manufacturing context given in the question.

What are the differences between a robot and a human when manufacturing products?

Robot

Human

Can operate 24 hours a day, 7 days a week, increasing efficiency and lowering costs

Typically works 7.5 hours a day, 5 days a week and requires rest breaks

Performs repetitive tasks precisely, without error and safely

Will struggle to maintain high levels of accuracy and can become injured when carrying out repetitive tasks for long periods

Can perform dangerous tasks, including those with extreme levels of heat, radiation or potential for incident

Cannot always carry out tasks where there is a high risk of injury or death, especially where there is radiation or extreme heat

Designed and programmed to carry out specific tasks, which can speed up production

Requires training and specialist equipment to carry out specific tasks for production

What are some examples of using robotics in manufacturing?

  • Welding steel car frames on a moving production line using robotic arms

  • Spray painting car body panels on a conveyor belt

  • Picking and packing products in an automated warehouse (e.g. a large online retailer)

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Worked Example

Explain one advantage and one disadvantage of using robots instead of human workers on a car manufacturing production line.

[4 marks]

Answer:

Advantage: Robots can operate 24 hours a day without rest breaks, which increases the efficiency of the production line and reduces manufacturing costs, as there is no need to pay wages or provide breaks.

Disadvantage: Robots are expensive to purchase and install, and they require specialist maintenance and programming, which adds to the initial set-up costs for the manufacturer.

Buildings & the place of work

What are buildings and the place of work?

  • Buildings and the place of work describe the environments where products and systems are designed, manufactured and distributed

  • It can be broken down into the key areas of:

    • Smart buildings

    • Sustainable construction

    • Modular buildings

Smart buildings

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  • A smart building uses automated systems like lighting, heating, ventilation and security to ensure safety and comfort

  • Connected to the internet, it can use AI to efficiently manage energy, share data and make adjustments to the spaces inside

Sustainable construction

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  • Buildings are sustainably constructed when they use eco-friendly materials and/or renewable energy sources to reduce their carbon impact during construction

Modular buildings

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  • Modular buildings use pre-assembled components to speed up construction, reduce waste and allow quick adaptation for different uses

How are buildings and the place of work a new or emerging technology?

  • Advances in building design and construction influence how products are designed, manufactured and distributed

  • Automation and fabrication in buildings began in the early 19th century

  • By the 1960s, buildings evolved into systems linking heating, ventilation and air conditioning (HVAC) together

  • A system is a number of products, devices or services that connect together, work together or impact one another

  • Modern homes and workplaces are often called "smart" due to sensing devices which are connected and working together

  • These systems enable real-time monitoring and control, improving living quality and manufacturing efficiency

Examiner Tips and Tricks

  • Questions about buildings and the workplace often ask you to explain how technology has changed the way products are manufactured or distributed.

  • Make sure you can give specific examples of smart building features (e.g. automated lighting, HVAC systems) and explain how they improve efficiency or reduce environmental impact.

Worked Example

Explain what is meant by a "smart building".

[2 marks]

Answer:

A smart building uses automated systems [1 mark] such as lighting, heating, ventilation and security that are connected to the internet and can be monitored and controlled remotely or by AI to improve comfort, safety and energy efficiency [1 mark].

Tools & equipment

What are tools and equipment?

  • Tools and equipment refer to the physical resources used to design, make and finish products

  • They can include hand tools (e.g. saws, files, hammers and drills), measuring devices (e.g. rulers, micrometres, laser measuring and scales), powered machines (e.g. band saws, lathes, milling machines and drills) and computer-aided equipment (e.g. CNC mills, CNC routers, CNC lathes and 3D printers)

How are tools and equipment a new or emerging technology?

  • Traditional and small-scale manufacturing relies on hand tools

  • In the early 19th century, manufacturers adopted numerical control (NC) equipment to produce larger volumes

  • NC systems helped humans repeat tasks mechanically for consistent product manufacture

  • Around the 1950s, computers allowed machines to become computer numerically controlled (CNC)

  • CNC machines automate tasks like cutting, drilling, shaping and engraving, operated by computers rather than humans

  • CNC technology has advanced modern manufacturing by enabling high precision and efficiency

Examples of advances in tools and equipment?

  • Digital machine control — uses smart sensors and lasers for precise manufacturing

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  • Automated CNC machining — including mills and lathes, speeds up production and reduces errors

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  • 3D printing — adds material in layers to make CAD-designed parts that can be custom designed

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  • Internet of Things (IoT) — the connection of devices to the internet to share data, monitor performance and manage production efficiently

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  • CAD (computer-aided design) — lets anyone design products for manufacturing, making design more accessible

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Examiner Tips and Tricks

  • You should be able to explain the difference between CAD and CAM (computer-aided manufacture).

  • CAD is the use of software to create and modify designs, while CAM is the use of software to control manufacturing equipment such as CNC machines.

  • A common exam question asks you to describe how CAD/CAM has improved manufacturing — think about accuracy, speed, reduced waste and the ability to create complex shapes.

Worked Example

Explain two ways that CNC technology has improved modern manufacturing.

[4 marks]

Answer:

Way 1: CNC machines can produce parts with a very high level of precision and accuracy [1 mark], because they are controlled by a computer program that repeats the same movements exactly each time, reducing human error [1 mark].

Way 2: CNC machines can operate continuously without breaks [1 mark], which increases the speed of production and lowers manufacturing costs compared to manual methods [1 mark].

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Philip Holton

Author: Philip Holton

Expertise: Design and Technology Content Creator

Phil is a Design and Technology specialist with over 22 years of experience across education, curriculum development, and assessment, working with major exam boards and organisations across the UK. He focuses on making GCSE D&T clear and accessible, helping students build the knowledge and confidence needed to succeed in their exams.

James Woodhouse

Reviewer: James Woodhouse

Expertise: Computer Science & English Subject Lead

James graduated from the University of Sunderland with a degree in ICT and Computing education. He has over 14 years of experience both teaching and leading in Computer Science, specialising in teaching GCSE and A-level. James has held various leadership roles, including Head of Computer Science and coordinator positions for Key Stage 3 and Key Stage 4. James has a keen interest in networking security and technologies aimed at preventing security breaches.